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Yttria Stabilized Zirconia YSZ Grinding Jars for Planetary Ball Mills

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Yttria Stabilized Zirconia YSZ Grinding Jars for Planetary Ball Mills

Brand Name : Zoli

Model Number : BMJ-01

Certification : ISO CE

Place of Origin : China

MOQ : 1 piece

Payment Terms : L/C,T/T,Western Union

Supply Ability : 10000 pcs per month

Delivery Time : within 15 days

Packaging Details : carton+Pearl wool+wood

Power Consumption : 100W

Grinding Balls : Stainless Steel or Zirconia

Bowl Type : Vertical

Sizes : 50ml, 100ml, 250ml, 500ml, 1000ml

Jar Surface Finish : Polished

Grinding Jar Material : Stainless Steel

Customization : Availabale

Milling Jar Material : 3 mol% yttria-stabilized zirconia

Power Source : Electric

Maximum Output Size : 0.1μm

Lid Material : Zirconia

Control System : Microcomputer

Lid Type : Screw-on

Total Height : 56mm

Acid Resistance : High Acid Resistance

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Description: These are high-end grinding jars manufactured from yttria-stabilized zirconia (YSZ), representing the pinnacle of performance for laboratory planetary ball mills. Designed for applications where absolute minimal wear and the highest level of contamination control are non-negotiable, these jars are essential accessories for advanced materials research.

1. Core Material: Yttria-Stabilized Zirconia (YSZ)
Composition:

Typically made from 95% ZrO₂ + 5% Y₂O₃ (or similar formulation). The addition of yttria stabilizes the zirconia crystal structure, giving it exceptional toughness and preventing phase cracking.

Properties:

Zirconia boasts a unique combination of properties that make it superior to alumina and other ceramics:

  • Extreme Hardness: ~9 on the Mohs scale.
  • Highest Fracture Toughness: Among all advanced ceramics, meaning it is highly resistant to chipping and cracking from impact—a significant advantage over the brittleness of alumina and agate.
  • Exceptional Wear Resistance: The most wear-resistant material available for ball mill jars. Wear rates are significantly lower than even 99% alumina, resulting in the longest possible service life and the lowest contamination levels.
  • Zero Metallic Contamination: Like alumina, it is entirely free of iron, chromium, and nickel.
2. Key Advantages & The "Ultimate" Claim
  • The Lowest Contamination Possible: While alumina introduces minimal Al-based contamination, zirconia introduces even less Zr-based contamination. Zirconium is often an acceptable or inert trace element in a much wider range of high-tech applications than iron or even aluminum.
  • Unmatched Durability: Its superior fracture toughness directly translates to greater impact resistance and a much longer lifespan, especially when using large or dense grinding media or processing very hard materials.
  • Perfect for Nano-Grinding: The minimal wear is critical for achieving and maintaining nanometer-scale particle sizes without introducing impurities that would alter material properties.
  • Chemical Inertness: Highly resistant to acids, alkalis, and solvents, making it suitable for all wet and dry grinding environments.
3. Design & Specifications
Design:

Standard vertical cylindrical design, optimized for the complex motion dynamics inside a planetary ball mill. Features a robust sealing lid with a high-quality O-ring (silicone or Viton).

Sealing:

Provides a hermetic seal for:

  • Grinding under Inert Atmosphere: Custom lids with gas valves are available for processing air-sensitive materials (e.g., battery materials).
  • Vacuum Grinding: Allows for milling in a vacuum environment.
  • Wet Grinding: Prevents leakage of solvents.
Capacity Range:

50mL to 5000mL (5L). This wide range covers everything from tiny R&D batches to small-scale production runs.

  • 50mL-250mL: Ideal for initial experiments, precious samples, or extremely high-energy milling.
  • 500mL-1000mL: The standard workhorse size for most laboratory research and development.
  • 2000mL-5000mL: Used for scaling up processes, preparing larger batches, or for continuous production in pilot plants.
4. Comparison Chart: Zirconia vs. Other Jar Materials
Property Zirconia (YSZ) Jars Alumina Jars (99%) Stainless Steel Jars
Wear Resistance ★★★★★ (Best) ★★★★☆ (Excellent) ★★★☆☆ (Good)
Contamination Zr (Very Low) Al (Very Low) Fe, Cr, Ni (High)
Fracture Toughness ★★★★★ (Best) ★★☆☆☆ (Brittle) ★★★★★ (Ductile)
Impact Resistance High Low Very High
Best For Nano-grinding, Ultimate Purity High-Purity Grinding Hard Materials, No Iron Concern
Cost Highest High Low
5. Primary Applications

Zirconia jars are the unequivocal choice for the most demanding applications:

  • Battery Material Research: Synthesis and grinding of Lithium-ion cathode (NMC, LCO, LFP) and anode materials, where even trace iron or aluminum can destroy electrochemical performance.
  • Mechanical Alloying: Creating novel metallic alloys and composites from elemental powders.
  • Pharmaceutical Nanoization: Reducing active pharmaceutical ingredients (APIs) to nano-scale for enhanced bioavailability, without metallic catalyst contamination.
  • Advanced Ceramics: Processing of precursor powders for zirconia-toughened alumina (ZTA), silicon nitride, and other technical ceramics where purity defines final properties.
  • Semiconductor and Electronic Materials: Preparation of quantum dots, ferrites, and dielectric materials.
  • Geological Sample Prep: For ICP-MS analysis where the lowest possible background contamination is critical.
6. Handling & Considerations
  • Cost: The primary disadvantage is the high initial cost, though this is offset by an exceptionally long service life.
  • Density: Zirconia is dense, so larger jars (e.g., 5L) can be very heavy. Users must ensure their planetary mill motor has sufficient torque to handle the load.
  • Handling: While tougher than alumina, it should still be handled with care to avoid sharp impacts.
Summary

Zirconia ball mill jars are the premium, top-tier choice for any researcher who cannot compromise. They offer the lowest contamination rate and the highest wear resistance available, housed in a material with excellent impact toughness. For applications in battery research, nanotechnology, and advanced material science where results are defined by impurity levels, zirconia jars are not just an accessory—they are a critical component for achieving valid and reproducible results.

Available from 50mL to 5000mL, they cover the entire spectrum of laboratory grinding needs.

Yttria Stabilized Zirconia YSZ Grinding Jars for Planetary Ball Mills
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